A Capping Production Device for Filling Soybean Oil, Sterile Viscous Edible Oil, Washing Liquid, and Bleach
This machine is suitable for all kinds of viscous, non-viscous and corrosive liquids etc. It is widely used in plant oils, engine oils, chemical liquids, daily chemical liquids etc. This equipment is mechatronics. It is very convenient to replace bottle samples or liquids. Unique design and superior performance. It meets all requirements of customers. Siemens PLC control system, with control protection function, vacuum leak-proof device, to ensure no leaking situation during production, electric adjusting for volume system, frequency conversion control and photoelectric control with German TURCK brand.
- Easily to change the bottle shape
- Rise the speed
- Connect the bottle feeding part
- Could add the bottle stopping device
- Air conveyor for plastic bottle, screw conveyor for glass bottle
- No bottle no filling feature
- Same filling level of all the bottles, adjustable level
- Filling precision ≤±2mm
- Vacuum filling method
- No dropping mechanism
- PCO, plastic cap, metal cap, aluminum cap compatible
- No bottle no capping feature
- Two sensor check system with PLC control
- No full no capping feature
- Place & capping system with electromagnetic heads & burden discharge
- All 304 stainless steel construction
- Automatic stop when lack of bottle
- Automatic caps arranging and feeding
- Lamp Checker: Clearly to see the filled bottle status
- Vacuum Tank & Pump: Degas foam from the liquid and discharge via vacuum pump
- Electrical Apparatus: Siemens PLC, transducer and touch screen
- Switches & Cylinder: Autonics photo electricity/proximity switch, AirTAC cylinder
| Filling heads |
4 |
6 |
8 |
10 |
12 |
16 |
| Capacity (1L/bottle/h) |
600-1200 |
1000-1600 |
1600-2200 |
2200-2800 |
2800-3200 |
3200-4000 |
| Filling volume (ml) |
200-1000 / 500-3000 / 1000-5000 |
| Filling tolerance |
±0.5% |
| Gas pressure (Mpa) |
0.55-0.8Mpa |
| Gas consumption (Mpa) |
0.8 |
1 |
1.2 |
1.4 |
1.6 |
1.8 |
| Motor power (kw) |
1 |
1.2 |
1.4 |
1.6 |
1.6 |
1.8 |
Frequently Asked Questions (FAQ)
What types of liquids can this filling and capping machine handle?
This machine is designed to handle all kinds of viscous, non-viscous, and corrosive liquids. It is widely used for plant oils (such as soybean oil), engine oils, chemical liquids, and daily chemicals like washing liquid and bleach.
What is the filling precision and tolerance of this equipment?
The filling parts feature high-precision vacuum filling technology. It delivers a filling precision of ≤±2mm, keeping the volume tolerance to a minimal ±0.5%.
What kinds of caps does the capping system support?
The capping system is highly versatile and compatible with PCO caps, plastic caps, metal caps, and aluminum caps. It utilizes electromagnetic capping heads to ensure minimum bottle damage.
How does the machine handle foaming liquids during production?
For foaming liquids, the machine is equipped with special valves that have degas features. It is also paired with a vacuum pump and tank system to actively extract all the foam from the liquid during the filling process.
What safety and automation controls are built into the machine?
The equipment features Siemens PLC control systems, photoelectric sensors, a "no bottle, no filling" mechanism, a "no bottle, no capping" detection setup, and an automatic stop feature when there is a lack of bottles or caps.
What is the production capacity range of this machine?
The capacity depends on the configuration, ranging from 4 to 16 filling heads. It can process between 600 to 4000 bottles (1L capacity) per hour, with options to support volumes from 200ml up to 5000ml.
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