Complete Full Automatic Fresh Fruit Juice Drink Processing Production Line, Industrial Flavored Juice Hot Filling Machine

Product Description

Automatic Beverage Bottling Production Line
Juice Filling Machine

Automatic Beverage Bottling Production Line —— Juice Filling Machine

  • PET bottle blow molding machine
  • Water treatment system
  • Bottle washing filling and capping machine
  • Carbonated Drinks Filling and Capping machine
  • Juice Hot Filling and Capping machine
  • Ink code printer / Laser code printer
  • PVC shrink sleeve / OPP hot glue / Adhesive sticker labeling machine
  • PE film packaging machine / Carton packaging machine
  • Automatic palletizer

We offer a complete and advanced bottled juice production line solution, covering every stage from raw material processing to final product packaging. This production line incorporates internationally leading automation technology and hygienic design, ensuring efficient, clean, and stable production processes. It fully meets the global demand for high-quality juice products. Whether you are a small-scale juice manufacturer or a large beverage enterprise, we can provide customized solutions tailored to your needs.

Suitable Bottle Types

PET Plastic Bottle
PET Plastic Bottle
Aluminium Can
Aluminium Can
Glass Bottle
Glass Bottle
Production Workflow
Line Layout

Core Production Line Components

Beverage Blending System

The blending system is the first step in juice production, responsible for precisely mixing raw materials such as concentrated juice, purified water, sugar, and other additives. This ensures consistency in taste, concentration, and nutritional content for every batch of product.

This system utilizes high-precision proportioning technology to ensure product taste consistency and stability. Equipped with CIP (Clean-In-Place) functionality, it facilitates easy and thorough cleaning, fully complying with international hygiene standards such as ISO 22000 and HACCP.

Beverage Blending System
Washing Part

Washing Part

Function: Washing bottle inside and outside dust.

  • All 304/316 stainless steel rinse heads, water spray style inject design, more saving on water consumption and cleaner.
  • 304/316 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing.
  • 304/316 stainless steel washing pump.

Filling Part

Function: Filling liquid into bottle.

  • 304/316 Stainless steel high precision filling nozzle.
  • Filling volume adjustable in fine rank, same liquid level after filling.
  • All 304/316 stainless steel contact parts & liquid tank, fine polish, no dead corners, easy to clean.
  • 304/316 stainless steel filling pump.
Filling Part
Capping Part

Capping Part

Function: Put caps on bottles.

  • Place and capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping.
  • All 304/316 stainless steel construction.
  • No bottle no capping feature.
  • Automatic stop when lack of bottles.
Filling Machine Inner View
Full Machinery Structure

Technical Parameters

Model RCGF14-12-5 RCGF18-18-6 RCGF24-24-8 RCGF32-32-10 RCGF40-40-12 RCGF60-60-15
Capacity (for 500ml) 2000-3000BPH 4000-5000BPH 6000-8000BPH 8000-10000BPH 12000-15000BPH 16000-18000BPH
Bottle Volume 200-2500 ML
Bottle Diameter Dia 50 mm-115 mm
Bottle Height 160-320 mm
Filling Type Overflow Filling / Hot Filling
Function Rinsing-Filling-Capping 3-in-1 Triblock Machine
Rinsing Pressure >0.06Mpa <0.2Mpa
Application Juice / Syrup Beverage / Tea Drinks
Machine Power 1.5KW 2.2KW 3.5KW 4.5KW 5.2KW 6.2KW
Machine Size(M) 2.3*1.9*2.3 2.5*1.9*2.5 2.8*2.15*2.5 3.1*2.5*2.5 3.8*2.8*2.5 4.5*3.3*2.6
Weight(KG) 3500 5200 7000 9500 10500 12000
Process Flow Diagram

Function & Application

According to the product's formula requirements, the extracted juice is mixed with other ingredients such as sugar and water. Automated mixing equipment ensures accurate proportions of various ingredients while avoiding errors from manual operation. After mixing, the juice needs to be homogenized to break down small fruit pulp particles further and maintain a uniform, cloudy state.

The next step is sterilization. To ensure the safety and hygiene of the juice, high-temperature instantaneous sterilization technology is used to sterilize the prepared juice. After sterilization, the juice must be rapidly cooled to a suitable temperature to preserve its taste and nutritional components.

Next comes the filling process. The filling machine uses aseptic filling technology to quickly and accurately fill the sterilized juice into the pre-prepared packaging containers. Furthermore, to ensure product cleanliness, a three-in-one or four-in-one machine can be used to achieve integrated operation of disinfection, rinsing, filling, and sealing.

Finally, there's the packaging stage. After being sealed, the bottled juice enters the packaging equipment. This equipment includes case packers and palletizers, used to pack and palletize the juice for convenient transportation and sales.

Factory Production View
Machinery Assembly Area
Production Line Close Up
Detail 1
Detail 2
Detail 3
Detail 4
Detail 5
Detail 6
Full Machinery Setup
Conveyor Details
Electronic Control Panel

Auxiliary Packaging Equipment

Water Treatment System

Water Treatment System

Source water tank → water pump → silica sand filter → active carbon filter → sodium ion exchanger → precision filter → reverse osmosis system → UV sterilizer → Ozone sterilizer → pure water tank

Industrial water filtration processes can be divided into several stages: pre-treatment, main treatment, post-treatment, and reuse or discharge.

Automatic PET Bottle Blow Molding Machine

Automatic blowing machine adopts our most advanced blowing technologies. This machine is a fully automatic, high intelligent, stable and reliable blowing machine, with simple structure, and low energy consumption. It is very popular and well used in food, beverages, cosmetics, and pharmaceutical industries.

PET Bottle Blow Molding Machine
Automatic OPP Labeling Machine

Automatic OPP Labeling Machine

Application: OPP Hot melting labeling machine featuring a Stainless Steel Main Machine Frame and famous brand electrical components.

The primary advantages of OPP labeling machines stem from their cost-effectiveness and production efficiency. Material costs decrease because OPP labels are cheaper, reducing raw material expenses. Hot melt adhesive usage is reduced by approximately 50%, further lowering costs. Automated workflows double output, with standard machines exceeding 16,000 bottles per hour.

Automatic PE Film Shrink Wrapping Machine

Shrink wrapping machine is suitable for wrapping and packaging of such products as pop-top cans, mineral water, bottled beer, drinks, etc. without bottom-tray (or with bottom-tray). Working with a PE shrink tunnel to pack the goods perfectly. The whole production process of the shrink wrapping machine adopts advanced technology. Its main components are imported from internationally renowned brands to guarantee stable and long-term performance.

Automatic PE Film Shrink Wrapping Machine
Overview of Assembly
Technical Layout Profile
Delivery Preparation

Manufacturing Experience & Capabilities

Our group operates a 20,000m² international standard workshop. We possess excellent experience in beverage packaging with over 20 years of industry expertise, providing world-class, automated production solutions for the global beverage industry. Empowering your production with global standards, backed by CE Certification.

Why Choose Us?

  • Turnkey Solutions: Integrated lines for water treatment, filling, and packaging.
  • Decades of Experience: 20 years of proven technical innovation and project success.
  • Market Leadership: Strategic focus on Southeast Asia and Middle East countries.
  • Local Support in Thailand: Dedicated on-site technical services and local support in Thailand to ensure seamless operations.
  • Dedicated After-Sales Service Team: Active support available in Africa.
Workshop Inside View
Certificates
Production Line Part 1
Production Line Part 2

Frequently Asked Questions (FAQ)

For a new starter, how can you help me start and run a water or beverage bottling plant?
Pre-sales service: We can help you with bottle design, label design, and selecting the suitable labeling and packaging type based on your local market. If you have confirmed your factory dimensions, we can also design the machinery layout accordingly.
After-sales service: We assist in installing the machines, training your staff on operation and maintenance, and can even help source experienced technical engineers to serve as production managers in your facility.
What is the guarantee or warranty of your machines?
We provide an 18-month warranty for mechanical parts and a 12-month warranty for electrical parts. Additionally, our machines carry SGS, ISO, and CE certifications to ensure quality and compliance.
How can we inspect our machines before ordering or shipment?
We test all machines thoroughly before shipment. You are welcome to visit our manufacturing facilities to inspect them in person, or we can provide detailed inspection videos. With customer permission, we can also arrange for you to visit existing operational sites in various countries to see the machinery running in a real-world setting.
Can your company provide a turnkey project from A to Z?
Yes, we provide comprehensive turnkey project solutions for beverage production lines. This includes PET preform and cap molding machines, PET bottle blowing machines, water treatment plants, juice/carbonated drink mixing systems, and all filling and packaging lines.
If our bottle size changes, can we adjust the machine for the new bottle?
Yes. Modern bottle filling machines are highly flexible and can be adjusted or refitted to suit various spouts, shapes, and sizes (from 200ml to 2000ml for small bottles, 3L-10L for larger sizes, and 3-5 gallons for bucket sizes). Only minor adjustments or changeparts are required.
What materials are used in the construction of the filling machines?
The complete product pathway—including the tank, piping, hoses, and valves that come into direct contact with the beverages—is made of 316 stainless steel to handle high-acid or high-salt contents. Standard external machine surfaces are built using durable 304 stainless steel.
Detailed Component View
Delivery Stage

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